Sorry guys, Copying and pasting from another forum where i have posted this as well - Thread is pretty pic heavy so far and pretty wordy. If you have any questions please ask
Posted 16 September 2016 - 05:07 PM
Sorry guys, Copying and pasting from another forum where i have posted this as well - Thread is pretty pic heavy so far and pretty wordy. If you have any questions please ask
Posted 16 September 2016 - 10:00 PM
Posted 17 September 2016 - 06:32 AM
welcome - love the shifter bush mod
Posted 17 September 2016 - 11:44 AM
Posted 17 September 2016 - 02:43 PM
Just wanted to say awesome!
Looking forward to updates
Thank you Surge
welcome - love the shifter bush mod
Thanks mate - was one of my fav budget mods - TIC equivalent is a little pricey and as cheap ass as that sounds, i dont want to fork out 60AUD for something that will end up wearing out 3 years down the line, the poly pipe is pretty solid and works well
Nice. Love the DIY factor in this - even better is that it looks to be sensible DIY, not dodgy bros style
Cheers
Bennie
Thanks Bennie! I see so many dodgy mods and take solace in knowing that if im doing something i like it done properly (even if it is a DIY)
Cheers
Posted 17 September 2016 - 04:11 PM
Welcome looking good....
Yeah some very nice little touches....
Looking forward to doing the same sort of things to my RS.....
Posted 19 September 2016 - 12:23 AM
Welcome looking good....
Yeah some very nice little touches....
Looking forward to doing the same sort of things to my RS.....
Thank you Motoboy
________________
Just a few more updates guys;
Fuel economy has been TERRIBLE! i have changed everything short of the injectors and motor haha - im averaging around 300kms MAX out of a full tank which is pretty caca but its also idle hunting on start up - again everything related has been changed.
Recently purchased a genuine coolant temp sensor (ECU and Gauge) which went in, no change after ECU reset etc, but meh all goes towards reliability of the car regardless.
Boost leak from IACV BLEH. Good old MY97/98 IACV's - mounted to the Manifold rather than the TB. When i replaced it and cleaned the throttle body (2nd hand IACV), i held the gasket onto the IAVC with gasket goo - stupid mistake, i never realised that in doing this, although the gasket was aligned on the IACV, it was not aligned with the internal seals/check valve and when i bolted it down the inner seal was not mating against the IACV correctly.
Photo stolen from Fixbroke (hope this is ok) - the seal and check valve have to butt up against the IACV and line up in the gasket on the IACV correctly - if not, BAM!!! boost leak. I will also be ordering the inner seal and check valve from subaru soon (shown below)
Gasket mounted to IACV
I have also fancied window visors/weather shields so managed to pick up a set of one piece visors for a decent price - i think they look good, my brother thinks they look strange because they stretch from front to rear.
Heres a couple of pics
I also recently went on holidays, had a bit more of a look at my Link G4+ ECU and hugged it a little before i went away, my partner was less than impressed to say the least
In my never ending search for reliability and idle issues - Hanging when coming to a stop (throttle cable checked and adjusted correctly), i came across reports of neutral position switches being a cause of this sometimes so i have one coming this week and a new crank pulley/harmonic balancer with new bolt (to resolve pulley wobble), so more updates when those come
Quite some time ago i purchased some mini projectors???? they're really 10W LED spot (probably not the correct wording) lights with projector style lenses attached, i made a bracket up out of aluminium and mounted them behind my grille, they shine a decent distance and i ended up making up a controller for them so that i can switch between flashing modes - solid, hazard light style flashing and another secret one - custom circuit made up using an ATTINY85 micro (for any electronics gurus) which can have as many other modes that i can think of added. this is all wired up and the controller box is now mounted under the dash - they're pretty good for warning other road users and light up street signs the same way normal projectors do without blinding every other road user haha.
This is switched by the rear fog light switch, i pulled the globe out of it some time ago due to the fact that most road users in Sydney would probably mistake the single globe for a brake light and probably slam on their brakes when not paying attention - yes i know this sounds a little over the top but i wouldn't put it past some people around here. each mode is cycled through by pressing the rear fog button off/on.
Heres a video link for anyone interested
Cheers
Posted 19 September 2016 - 10:35 PM
More purchases
Quite some time ago, i installed a silicone inlet - i wasnt happy with the overall fitment and some of the installation with this one, so i ended up purchasing an AVO V3/V4 WRX silicone inlet which also replaces the SFB. Before i get my tune done, i will have this replaced along with a few other PITA jobs i dont really want to do at home
4 Pots!!!! i finalllyyyyyyy got off my ass and bought the seal kit for these. The seals that came on them when i picked them up for some reason had gasket goo all over them :/. For $58 theyre a pretty worthy purchase to ensure the reliability of my braking. After these arrive, i need the S clips which are pretty costly but will be the next purchase followed by new pads and rotors
Question for those playing along at home - what pads and rotors does everyone recommend. The car isn't a track monster but i wouldnt mind taking it to the track once or twice in its lifetime. I was leaning towards RDA standard rotors front and back as i cant really justify spending another 80 per set for dimpling. in terms of pads, i was looking at Bendix HD pads all around - apparently very similar properties to the QFM HPX range.
Any input would be great
Posted 21 September 2016 - 07:57 PM
it would appear i have 2 accounts on here been posting from both hahah whoops
Posted 23 September 2016 - 11:16 PM
Finally got my crank pulley installed along with a new bolt, the old one was beginning to wear our and wobble pretty bad - i was beyond concerned that the woodruff key was worn out and causing the wobble, but it turns out that it is in good nick - the edges had slight wearing on them, nothing concerning so i ended up finishing it off.
It was fairly straight forward, because i have a 40mm Fenix radiator, the rad is set back too far and getting a socket on the breaker bar was impossibru!!! so the fans came out which involved removing both top rad mounts so that the coolant overflow and PS lines could move around a little more when pulling the fans out. there are 4 bolts holding the fans in from the top, then i had to loosen the 4 bolts from the lower rad area - the fans are separate and once the top bolts are out, they move back and slide up by pulling up. We ended up using a 22mm socket on a breaker bar with cheater bar on top - 5th gear and brakes. i was concerned when we were getting the bolt out as the pulley was spinning back a tiny bit but also seemed to flex??? anyway came lose and out. When installing the new one we lined the keyway up and pushed on. The new bolt needs to be done up to 33ft lbs as a first stage and then finished at 132ft lbs. be sure to coat the bolt threads in oil as per subaru specs - best to get a new bolt anyway as they were cheap as! i picked mine up from bunnings ... kidding, subaru genuine .
Installation was reversed and all complete without wobble
if you need any tips for installation let me know. heaps of pics below.
Posted 27 September 2016 - 12:38 AM
More updates:
Crank pulley still wobbles a little i think the key is a little too worn but i guess im just being a little over the top with it, it wobbles a tiny bit by normal standards.
Tonight i got bored as well and decided to pull off my headers to see how much they were leaking ... lets just say they were leaking like water through a sieve. pics below.
In the past i replaced the OEM gaskets with MLS PSR gaskets hoping this would help but it looks like its been leaking more! I knew cheaper manifolds aren't made too well, but shit! this was terrible, the flange was SOOO warped. I ended up getting a file out and made them as flat as possible - from the center, the edges were warped out about 2mm - 3mm out, so i ended up bringing it closer to 0.5mm. i ended up using permatex red to help seal it up, so as per the instructions, i have it done up hand tight pretty much, and as its now 12:30am, im going to finish torquing it up in the morning before work
At the end of the day - DONT CHEAP OUT ON PARTS!! these were on the car when i bought it a year ago, hopefully in december i will get myself some early christmas presents
After filing
Passenger side blow out
Also, i love Genuine OEM parts, ended up picking up crap loads of things, decided the gasket in the oil cap was cheap enough as well as the washer bottle cap
New in cap already
Posted 25 November 2016 - 08:10 PM
Posted 26 November 2016 - 01:24 PM
Posted 26 November 2016 - 04:58 PM
Nice update mate...
The 4 pots look good....
Vent looks pretty good to....
Thank you Motoboy
Posted 30 December 2016 - 08:17 PM
Hi All,
Time for another update!
Recently my clutch pedal started getting stuck then popping back when i would give it a squirt, i looked into different reasons for this and found out it is usually master or slave failing OR clutch return spring.
The clutch return spring looked to be in good condition albeit rusty. I also checked out the slave which looked fine, and checked the master which had a few drips of fluid around the shaft. I decided the best thing to do would be to change the master with a new one before it failed again! - i had this happen in the past 2 hours from home, which was not fun.
Below are some pics of during the process - i didn't go OEM replacement because i couldn't get it quick enough, but i managed to pick up a protex master with 1 year warranty, my mate works at a parts shop so it shouldn't be hard to have swapped over if this one fails.
After the entire process, the pedal still kept sticking, we adjusted the bite point and this still did not fix it . I decided to leave it and order a new spring, before the spring could arrive, i went for a drive with my mates, the pedal got WORSE! after a day or so i was sick of this so i decided to go to bunnings and grab the nearest replacement to tide me over until my new one came from Ben @ Bennys custom works. I checked out the spring to make sure i got the right one and what do you know, the spring had become disconnected and was hanging in my engine bay.
After i replaced the spring, the pedal started behaving properly again, i have had it stick once in the last few days but maybe its just me being paranoid about it. Anyway, the new OEM spring from Ben should be here this week, and when it comes, i'll swap it over and see how things go, I'm really hoping its just the spring that caused issues, if not, ill be replacing the slave .. and after that .. gearbox off to check the throwout bearing
I read on the internet in a few places that because the slave is angled upwards on my car and the bleeder is below this point, air gets trapped in the cylinder and makes it near impossible to bleed. In the last pic, you can see that i used an F clamp on the pitch stop to keep the fork depressed thus depressing the slave stopping air getting trapped. Because the head of the clamp can pivot, it did not work too well, instead i had my brother hold a screwdriver against the gearbox forcing the fork to depress the slave like with the clamp.
Old VS New
Clamp method to depress the slave
Thats it for now, more to come soon
Posted 30 December 2016 - 08:40 PM
Oh one more thing i forgot, Im going to be making some header tank spacers along with throttle body spacers from PTFE and or Bakelite. My Father in law has a desktop CNC router which is pretty portable, I've already done the designs for the header tank spacers but haven't had time to do the throttle body spacers. I'll be making them from 5mm material and will probably go thicker if i can source it but for now 5mm should be fine
Posted 30 December 2016 - 09:55 PM
Posted 31 December 2016 - 09:20 AM
Wow mate, you've been busy!
I find your clutch issue interesting as I'm having the same thing show up on a Gen3 that's about to go in for RWC. I'm not sure if its got a return spring so I'll be checking that out tomorrow!
Keep up the good work
Cheers
Bennie
Thanks Bennie!
It usually is just the spring, but while you're at it, check your slave and master for signs of leaks (around seals) as well as the slave for leaks around the banjo bolt for the clutch line. These leaks could be letting air into the system causing the issue.
If your Lib does have a clutch spring, it will probably be that causing issues.
keep me in the loop man, i'm keen to hear how you go
Posted 02 January 2017 - 11:59 PM
Posted 03 January 2017 - 05:24 AM
Clutch Issue still happening happens VERY infrequently, like once every week if that and only when im giving it a bit and shift very quickly, no where near as bad as before but maybe thats just the stronger spring masking the issue . I will order a slave this week and see if that helps out, apparently its pretty common for the slave to cause this issue.
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