Jump to content


Photo

DIY - Repair STi / Ultrex lip


  • Please log in to reply
23 replies to this topic

#1 CRUISN

CRUISN

    Doin it my way.

  • Members
  • PipPipPip
  • 6,970 posts
  • Gender:Male
  • Location:Melbourne
  • Interests:Family, Surfing, Cars.

Posted 06 October 2011 - 03:20 PM

Seems as lip damage is a common occurrance so as Im repairing an Ultrex lip at the moment, I'll show what I do to fix it.

This lip has a few large cracks through it and has snapped the centre bracket off.

Materials needed:

Sandpaper 80 - 400 grit.
Fibreglass kit
Body filler kit
Dremel
Matt / Satin black paint

Posted Image

Posted Image

Posted Image

Start by roughing up the area that is going to be fibreglassed with 80 grit sandpaper. A rough surface will help the resin hold even more.
Clean the area free of dust with some mineral turps / Prepsol, etc.
Cut the fibreglass matting to shape to cover the damaged area with approx 150mm past the edges of the damaged area. any excess outside the lip is easily trimmed later.
Position the lip in a way so that the cracks are aligned.

Posted Image

Posted Image

Mix the resin as per the instructions and brush on a layer of resin to the area to be repaired.
Lay the fibreglass matting over this and then apply more resin to the top of the matting with a brush spreading it out until the matting has gone transparent.

Posted Image

I let this cure for 24 hours before turning the lip over and repeating this process on the bottom crack.

Posted Image

Once this cured, trimmed the excess matting off to the lip edge.
Use a Dremel to V the cracks to allow a better area for the body filler to adhere and sanded the area.
Mix the body filler as per the instructions and overfill the Dremeled channel.

Posted Image

Posted Image

Posted Image

Sanded back the body filler and then gave the area a few coats of primer filler.

Posted Image

Posted Image

Posted Image

I made up a proper alloy centre bracket, measured off a genuine STi lip....

Posted Image

Posted Image

A coat of paint and an Ebay STi badge and no ones the wiser. ;)

Repaired areas...

Posted Image

Posted Image

Finished...

Posted Image

OEM+


#2 fongy8000

fongy8000

    N/A represent.

  • Members
  • PipPipPip
  • 505 posts
  • Gender:Male
  • Location:Sydney
  • Interests:- car design
    - Subie's
    - Rugby
    - Photography
    - Designing Shiz.

Posted 06 October 2011 - 06:03 PM

nice work, looks brand new!
i'll keep this in mind if it happens to mine!

#3 AussieTemplar

AussieTemplar

    BMW driver on a Subaru forum

  • Members
  • PipPipPip
  • 2,586 posts
  • Gender:Male
  • Location:Sydney, Australia.

Posted 06 October 2011 - 06:30 PM

I smashed up my front lip and am taking it to the auto refinishers to work. Mines cracked, but also snapped off.

Not a good quality photo but all I got on my phone hahaha.

They're gonna do exactly as you are, fibreglass, bog, respray and fit.. all for $250.

Posted Image

EHUf263.jpg?3

Get out of my thread.

 


#4 CRUISN

CRUISN

    Doin it my way.

  • Members
  • PipPipPip
  • 6,970 posts
  • Gender:Male
  • Location:Melbourne
  • Interests:Family, Surfing, Cars.

Posted 06 October 2011 - 07:17 PM

Damn, you better drive more carefully. :P


OEM+


#5 RX25SE

RX25SE

    ...............Car nerd................ now a H6 pilot

  • Members
  • PipPipPip
  • 12,751 posts
  • Gender:Male
  • Location:Melbourne eastern 'burbs
  • Interests:Cars with chrome bumpers!

Posted 06 October 2011 - 09:58 PM

Nice write-up Mark.

If I told you I was a compulsive liar, would you believe me?

 


#6 AussieTemplar

AussieTemplar

    BMW driver on a Subaru forum

  • Members
  • PipPipPip
  • 2,586 posts
  • Gender:Male
  • Location:Sydney, Australia.

Posted 06 October 2011 - 10:05 PM

Damn, you better drive more carefully. :P


Blame Sydney potholes 30cm deep.

EHUf263.jpg?3

Get out of my thread.

 


#7 SAV84C

SAV84C

    Regular Member

  • Members
  • PipPipPip
  • 3,480 posts
  • Gender:Male
  • Location:Sydney

Posted 07 October 2011 - 02:23 AM

Once again Mark, top notch work!

Blame Sydney potholes 30cm deep.


Learn to dodge them better! :P

#8 Ben_20EJT

Ben_20EJT

    Regular Member

  • Members
  • PipPipPip
  • 2,397 posts
  • Gender:Male
  • Location:northen beaches

Posted 07 October 2011 - 07:53 AM

Blame Sydney potholes 30cm deep.

ahhh the potholes, i smashed a side skird on one the other night.

freeway.jpeg 


#9 CRUISN

CRUISN

    Doin it my way.

  • Members
  • PipPipPip
  • 6,970 posts
  • Gender:Male
  • Location:Melbourne
  • Interests:Family, Surfing, Cars.

Posted 09 October 2011 - 09:43 AM

Blame Sydney potholes 30cm deep.


Move to Melbourne. :P

OEM+


#10 B4TT

B4TT

    Soviet Leader

  • Members
  • PipPipPip
  • 39,547 posts
  • Gender:Male
  • Interests:Rodina-Mat

Posted 09 October 2011 - 09:49 AM

Nice thread!!!

I should have done this to my lip, I gave it to shaz instead LOLs.

 


#11 Grant

Grant

    Regular Member

  • Members
  • PipPipPip
  • 1,063 posts
  • Gender:Male
  • Location:Newcastle

Posted 01 April 2012 - 04:36 PM

Used this guide today Mark, thanks for posting it up :)

Posted Image

#12 CRUISN

CRUISN

    Doin it my way.

  • Members
  • PipPipPip
  • 6,970 posts
  • Gender:Male
  • Location:Melbourne
  • Interests:Family, Surfing, Cars.

Posted 06 April 2012 - 01:10 PM

No worries.

I have almost completed another one that was actually in 2 pieces. Came up perfect though. :D

OEM+


#13 legacy rsk

legacy rsk

    Regular Member

  • Members
  • PipPipPip
  • 786 posts
  • Gender:Male
  • Location:Sydney, Fukuoka Japan

Posted 06 April 2012 - 04:44 PM

your pretty good with your hands Mark well done

1d3cb771-b699-4175-8507-6d835cbca0d8_zps


#14 CRUISN

CRUISN

    Doin it my way.

  • Members
  • PipPipPip
  • 6,970 posts
  • Gender:Male
  • Location:Melbourne
  • Interests:Family, Surfing, Cars.

Posted 07 April 2012 - 08:40 AM

Thanks mate.

Heres a pic of the one I finished yesterday. It was in two seperate pieces......

Posted Image

OEM+


#15 Mitch.

Mitch.

    Fart Smuggler

  • Members
  • PipPipPip
  • 560 posts
  • Gender:Male
  • Location:Central Coast
  • Interests:Surfin' Da Web

Posted 13 February 2013 - 03:25 PM

can i ask what paint you use, or if you use anything else to help the paint flex? mine wont stop cracking and its driving me nuts

thanks
mitch

#16 SAV84C

SAV84C

    Regular Member

  • Members
  • PipPipPip
  • 3,480 posts
  • Gender:Male
  • Location:Sydney

Posted 13 February 2013 - 03:34 PM

can i ask what paint you use, or if you use anything else to help the paint flex? mine wont stop cracking and its driving me nuts

thanks
mitch



I have this flex paint at home... Cant remember wat its called but will update when i get home

#17 Mitch.

Mitch.

    Fart Smuggler

  • Members
  • PipPipPip
  • 560 posts
  • Gender:Male
  • Location:Central Coast
  • Interests:Surfin' Da Web

Posted 13 February 2013 - 03:39 PM



I have this flex paint at home... Cant remember wat its called but will update when i get home


cool, thanks heaps. i have tried septones acrylic stuff as well as duplicolor's bumper coating but both have cracked on me.

#18 Daihiro

Daihiro

    New Member

  • Members
  • Pip
  • 7 posts

Posted 10 April 2013 - 09:56 AM

Blame Sydney potholes 30cm deep.


i know that feel...
Also curious what brand of paint because all the paints i use crack when i scrape because the lip bends :(
you can see the chips that came off in the middle and the nice long hairline crack on the right.
its frustrating.
Posted Image

#19 Liberty

Liberty

    Regular Member

  • Members
  • PipPipPip
  • 23,869 posts
  • Gender:Male
  • Location:Sydney
  • Interests:tl;dr

Posted 10 April 2013 - 04:55 PM

I gotta get me an STi lip. :ph34r:

Wanting to buy/looking for: single genuine STi rim, genuine STi front lip, Corazon or Zero/Sports grille and another OEM grille

Can you hook a brother up? Please contact me now. I have cash ready.

~

3fxl2Ca.jpg

~

2006 Liberty MY06 3.0R SpecB wagon


#20 andy_eca

andy_eca

    New Member

  • Members
  • Pip
  • 34 posts
  • Gender:Male
  • Location:Sydney - Meadowbank

Posted 01 May 2013 - 11:28 PM

good job mate.




0 user(s) are reading this topic

0 members, 0 guests, 0 anonymous users