Already done it all Sony HU was the cause, Swapped it out with my Pioneer HU from my old 323 and everything is perfect.
Also changed grounds and settings.
Asked around on the SMD forum and was told that some HU's will create static especially the cheaper ones. So they said it was normal except that the Sony one had a problem.
I only hear static which is very low in volume threw the tweeters now and the static increases with volume but still isn't very audible.
Everything sounds awesome now and there is no popping or anything.
I know about clipping and everything I just asked my question here as I've never run into static in any of the systems I've put together.
So thanks to everyone who told me to check certain things. I ruled out everything wire and speaker related and the HU is the problem.
I may get a better HU down the track but at the moment I have no problem using the pioneer again.